Case Studies

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A wastewater treatment company operated an oil/water separation facility on a multi-acre industrial site in Northern California. Its purpose was to recycle oil products for profit while at the same time providing a wastewater treatment service for industries based in Northern California.
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A paper plant in the Eastern United States uses 500 gallons per minute filtered pond water for cooling lubricating oil in its paper line. The resulting warmed water is diverted to an onsite pond.
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Hydroelectric dams produce electric power by harnessing the force of the water flowing through the dam. There are numerous sources for oil spillage: The hydroelectric turbines are lubricated by lubrication oils, The very large water control valves are normally hydraulic powered and are lubricated with various greases and oils, Vehicles including fork lifts, trucks, etc, can spill oils and fuels.
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A Califonia refinery produces xylene for use as a commercial product and a precursor for petrochemical manufacturing. A primary component to the products of xylene is the isolation and purification of the chemical from a complex mixture of petroleum hydrocarbons.
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Various processes onboard ships, such as machinery wash-down, maintenance, and leakage, generate oily wastewater. This contaminated water flow collects in the bilge of the ship. Marine diesel, lubricating oils, grease, as well as other contaminated water flow collects in the bilge of the ship.
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In 2012 a large refinery in New South Wales came to a realisation – it needed to convert to a fuel tank farm and subsequently reduce staffing levels. Such a significant change would inevitably lead to the challenge of upgrading its fire protection and detection systems, to allow the site to become more automated and responsive in emergency situations.
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By itself, hydrogen is colorless, odorless, tasteless and nontoxic. But when even small amounts of this seemingly harmless substance mix with air, it morphs into a major fire hazard.
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The manufacturing of Paper using the Kraft Mill process generates liquids called Black Liquor and Soap in the digester. When the wood is cooked in the digester a caustic bath is used.
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Industrial lubrication systems require close monitoring of the lubricating fluid to detect contaminants and prevent the resultant degradation of the fluid. Contaminants such as water and metallic fines are commonly monitored manually, requiring routine sampling and laboratory analysis.
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Contamination of amine systems (Refer to Figure 1 on following page) results in operational and environmental challenges for the operator. Contaminants include: Particles such as iron sulfide with the feed, Heat stable salts, Surface active agents, Liquid hydrocarbon in the gas feed, Carboxylic acids formed from oxygen entering the amine system, Corrosion inhibitors and water treatment chemicals entering with makeup water and wash water

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